Description

High-performance magnets play a key role in green technologies, including sustainable energy production and clean transport. In order to achieve the climate policy goal of two degrees, rapid electrification of the powertrain is required. Climate policy has a significant impact on the demand for critical materials. The average annual neodymium demand for energy technologies, cars and appliances is expected to increase eightfold between 2015 and 2050. Neodymium and heavy rare earth elements such as terbium and dysprosium are important for the operation of permanent magnets at high temperatures. To address the supply risk of rare-earth elements, magnets are being developed that can both eliminate the use of terbium and dysprosium and reduce the neodymium content. These goals require new strategies for materials design. There is a need to tune the materials composition, to control the grain structure, and to combine different materials at the device level. In this project we aim to develop machine learning methods that assist materials and device development by integrating physical models over all relevant length scales. Guidelines for magnet and device production will be computed taking into account the element supply and raw material costs. In this project a world-leading research group in computational magnetism and a global automotive manufacturer will work together. Excellent computational tools have been developed for the simulation of magnetic materials at various length scales. The applicant is author of micromagnetic software that treats magnetization processes on a mesoscopic level. His software is used world-wide by universities, research institutions, and companies for magnet data storage, magnetic sensors, and permanent magnetic materials design. At all length scale, the simulation of magnetic materials is resource intensive. The problem size is limited and simulations are time consuming. Therefore, numerical optimization that takes into account the material properties at the different length is hardly applied. Machine learning techniques can bridge the length scales. Once trained, machine learning models are fast and can be used for multiparameter optimization. A high magnetization and a high magnetocrystalline anisotropy are essential prerequisites for a permanent magnet material. We will create a machine learning model that maps chemical composition to magnetization and anisotropy, which are input parameters for micromagnetic simulations. Coercive fields of core-shell grains will be computed for various materials combinations and geometrical features on massively parallel hardware. We will train a gradient boost regressor that links geometry and rare-earth content to the coercive field of a single multiphase grain. The single grain model is the building block of a reduced order model for magnetization reversal that takes into account magnetic interactions between the grains of the magnet. A further speed-up for computing magnetization curves will be achieved by a neural network model for domain evolution in latent space. The domain evolution model will be tested by comparing simulation results with measured first order reversal curve diagrams. Coarse graining gives the effective permeability tensor to be used in a quasi-static Maxwell solver. At the macroscale a convolutional neural network model will be developed for fast magnetic field estimation. The optimization potential of the proposed methodology is two-fold: Multi-phase optimization gives the chemical compounds and geometry of a core-shell grain at the microscopic level. At the device level multi-material optimization assigns high coercive (and expensive) materials only to those regions that are subject to strong demagnetizing fields.

Details

Duration 01/09/2020 - 31/08/2027
Funding Private (Stiftungen, Vereine etc.)
Program
Christian Doppler Forschungsgesellschaft Logo BMDW Toyota
Department

Department for Integrated Sensor Systems

Center for Modelling and Simulation

Principle investigator for the project (University for Continuing Education Krems) Univ.-Prof. Univ.-Doz.Dipl.-Ing.Dr. Thomas Schrefl

Lectures

Graph based coercivity prediction for core-shell type hard magnets

The European Conference Physics of Magnetism (PM'26) 2026, Poznan, Poland., 24/06/2026

Evaluating uncertainty estimation in machine learning for materials science

14th Joint European Magnetic Symposia 2025, 28/08/2025

Modelling Tb-diffused sintered magnets using reduced order micromagnetics

JEMS 2025, 28/08/2025

Artificial Intelligence Assisted Optimization of Permanent Magnets

REPM 2025, 31/07/2025

Optimization of a permanent magnet with uncertainty control

28th International Workshop on Rare Earth and Future Permanent Magnets and Their Application, 31/07/2025

Machine learning links X-ray diffraction to coercivity and phase analysis

REPM 2025, 29/07/2025

Machine Learning and Micromagnetics for Permanent Magnet Design

Joint Summer School: "Spin Up! Exploring Magnetism and Spin", 06/05/2025

AI used for micromagnetic simulations

DPG Spring meeting 2025, 20/03/2025

Extending length scales of micromagnetic simulations

AIM 2025, 09/02/2025

Optimization of Coercivity and Price of a Permanent Magnet considering the Microstructure

16th Joint MMM-Intermag Conference, 15/01/2025

Defect tailored Nd-Fe-B permanent magnets with improved coercivity

MSE 2024, 24/09/2024

Materials informatics for permanent magnet optimization

Frontiers in Magnetism: Magnetic Materials and Motors for Green Energy Applications, 16/09/2024

Inverse design of permanent magnets

32nd International Materials Research Congress, 19/08/2024

Machine learning Aids high Throughput Material Characterization

CIMTEC 2024, 23/06/2024

Artificial intelligence for magnetic materials design

9th INTERNATIONAL CONFERENCE on SUPERCONDUCTIVITY and MAGNETISM, 30/04/2024

The basics of micromagnetic simulations, Applications of micromagnetism, Machine learing in magnetic materials design

9th Spring School and Educational Courses in ICSM 2024, 25/04/2024

MATERIALS INFORMATICS FOR PERMANENT MAGNET DESIGN

The 4th DXMaG Seminar, 06/12/2023

Materials informatics for permanent magnet design

Materials Innovation Strategy Symposium 2023, 05/12/2023

Modelling Magnets: From Atoms to Bulk Properties

Biomagnetic Sensing Seminar, 16/11/2023

Spotting the next big idea

68th Annual Conference on Magnetism and Magnetic Materials, 02/11/2023

Talking about magnets – information retrieval with large language models

68th Annual Conference on Magnetism and Magnetic Materials, 31/10/2023

Active Learning Scheme vs Conventional Optimization - developing a Python Framework

13th International Symposium on Hysteresis Modeling and Micromagnetics (HMM 2023), 05/06/2023

Benchmarking for systematic coarse-grained micromagnetics

13th International Symposium on Hysteresis Modeling and Micromagnetics (HMM 2023), 05/06/2023

Tuning the coercivity of permanent magnets by the combined effect of field angle and defect thickness

IEEE International Magnetics Conference INTERMAG 2023, 19/05/2023

Physics Informed Machine Learning for Permanent Magnet Design

IEEE International Magnetics Conference INTERMAG 2023, 18/05/2023

Magnetic Hardening of Neodymium-lean Permanent Magnets by Local Replacement of Grains by High Anisotropy Phases

Intermag 2023, 16/05/2023

Generative deep learning for permanent magnet microstructures

67th Annual Conference on Magnetism and Magnetic Materials (MMM 2022), 03/11/2022

Reduced Order Model for Large Multigrain Systems

67th Annual Conference on Magnetism and Magnetic Materials (MMM 2022), 03/11/2022

From chemical composition and temperature to micromagnetic anisotropy and vice-versa

67th Annual Conference on Magnetism and Magnetic Materials (MMM 2022), 02/11/2022

Materials Informatics for the Design of Rare-Earth Reduced Permanent Magnets

Magnetic Materials and Applications 22, 26/10/2022

Description of collective magnetization processes with machine learning models

CMAM 2022, 31/08/2022

Machine Learning Analysis of Multiphase Magnetic Microstructures

CIMTEC 2022, 23/06/2022

Physics informed neural networks for computational magnetism

MMM-Intermag 2022, 10/01/2022

Inverse design of Nd-substituted permanent magnets

Physics and the green economy, 25/11/2021

Machine learning, micromagnetics and magnet design

University of York, Computational Magnetism, 02/12/2020

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